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Building Materials Industry Smart Manufacturing Digital Transformation Action Plan (2021-2023)


Release date:

2020-10-13

Author:

Source:

Hubei wall material

The building materials industry (including inorganic non-metallic materials) is an indispensable support for construction projects and infrastructure, a basic industry for national economic and social development, an important guarantee for the development of strategic emerging industries and national defense and military industries, and an indispensable part of environmental governance and ecological civilization construction. In order to promote the integrated development of the building materials industry and the new generation of information technology in a wider range, deeper and higher level, promote the transformation of the building materials industry, adjust the structure, increase the power, and accelerate the development of high quality, this plan is formulated.


The building materials industry (including inorganic non-metallic materials) is an indispensable support for construction projects and infrastructure, a basic industry for national economic and social development, an important guarantee for the development of strategic emerging industries and national defense and military industries, and an indispensable part of environmental governance and ecological civilization construction. In order to promote the integrated development of the building materials industry and the new generation of information technology in a wider range, deeper and higher level, promote the transformation of the building materials industry, adjust the structure, increase the power, and accelerate the development of high quality, this plan is formulated.

General 1. requirements

(I) guiding ideology.

Guided by Xi Jinping Thought on Socialism with Chinese Characteristics for a New Era, fully implement the spirit of the 19th National Congress of the Communist Party of China and the Second, Third, and Fourth Plenary Sessions of the 19th Central Committee, adhere to the new development concept, adhere to the supply-side structural reform as the main line, and accelerate the new generation Promote the application of information technology in the building materials industry, promote the deep integration of the value chain of the building materials industry and the industrial Internet, and build a network security and password application support system, promote industry intelligent production, network collaboration, large-scale customization, service extension, consolidate the building materials industry information support foundation, enhance the key technology innovation capabilities of intelligent manufacturing, achieve fundamental changes in production methods and enterprise forms, and lead the building materials industry to high-quality development.

(II) basic principles.

Stick to demand traction. Guided by the needs of the industry, we will give full play to the advantages of the large scale and rich scenes of the building materials industry, fully grasp the characteristics of different sub-sectors, different enterprises, and different stages, promote breakthroughs in key areas, and continue to improve the overall level.

Adhere to innovation-driven. Establish and improve the innovation system of production, teaching, research and application, and promote the collaborative innovation and common progress of the building materials industry and information technology. Guide innovation resources to converge in the field of intelligent digitalization, and drive industry technological innovation, product innovation and business innovation.

Adhere to market dominance. Give full play to the decisive role of the market in the allocation of resources, highlight the dominant position of enterprises, adhere to goal-oriented and problem-oriented, stimulate the driving force of endogenous transformation of enterprises, and achieve a positive interaction between efficiency improvement and transformation and development.

Adhere to government guidance. Classified guidance, orderly progress, better play the role of the government in the direction of guidance, policy support and other aspects, the overall integration of resources, strengthen the top-level design, the formation of building materials industry intelligent manufacturing digital transformation and development force.

(III) the main objective.

By 2023, the basic information support capacity of the building materials industry will be significantly enhanced, the key common technologies of intelligent manufacturing will make obvious breakthroughs, the demonstration, guidance, promotion and application of key areas will achieve good results, the digital, networked and intelligent level of the whole industry will be greatly improved, the operating cost, production efficiency and service level will be continuously improved, and the whole industrial chain of building materials industry will be advanced, Modernization and safety will be accelerated into advanced manufacturing industry.

-- The support system is basically perfect. We will revise more than 30 standards related to intelligent manufacturing in the building materials industry, cultivate 5 information and intelligent suppliers in the building materials industry with an annual output value of more than 100 million yuan, and establish 10 public service platforms for building materials segmentation to basically meet the needs of information development in the building materials industry.

-- The ability to innovate has been significantly enhanced. Five intelligent manufacturing innovation platforms for the building materials industry have been established, 15 system solutions have been formed, 50 key common technologies for intelligent manufacturing in the building materials field have been broken through, 100 building materials industry APP have been cultivated, and several new generation technology application scenarios such as big data, cloud computing, Internet of Things, block chain, 5G communication, virtual reality, industrial Internet, etc.

-- The promotion and application have achieved remarkable results. Select 6 intelligent manufacturing benchmark enterprises, establish 50 intelligent factories in the building materials industry, build 20 digital mines, and cultivate 100 typical projects that have achieved outstanding results in individual applications in the fields of R & D and design, manufacturing, supply chain management, e-commerce, and equipment operation and maintenance.

2. key tasks

(I) building materials industry information ecological system construction action.

1. Improve the integration of building materials and standards system. We will continue to promote building materials enterprises to carry out the implementation of standards in accordance with the national standards of the two-way integration management system, and encourage qualified enterprises to apply for evaluation. Guide the standard consulting service agencies to go deep into the enterprise, and carry out infrastructure construction, single application, comprehensive integration, collaborative innovation and other work against the national standard. Establish a mechanism for building materials enterprises to implement standards, promote annual evaluation and follow-up feedback, and promote the integration of the building materials industry to a higher stage.

2. Establish a standard system for intelligent manufacturing of building materials. Strengthen the construction of intelligent manufacturing standardization coordination mechanism in the building materials industry, and establish and improve the industry's intelligent manufacturing standard system. Organize the research, formulation and implementation of standards and regulations such as smart factories and digital mines. The intelligent manufacturing standard test verification platform is set up, and the validity and feasibility of the standard are verified in combination with the actual situation of the enterprise.

3. Cultivate an information-based public service system. Promote close cooperation between enterprises in different fields such as equipment, software, automation, instrumentation, system integrators, and safety protection, and accelerate the cultivation of a group of system solution suppliers for the building materials industry. Facing the needs of information development in the building materials industry, we should give full play to the advantages of scientific research institutes to promote the division of labor and cooperation and common development of the industrial chain.

4. Build a hierarchical protection system for network security. For the application of industrial Internet building materials industry enterprises, the development of network security classification classification protection guidelines, network security classification protection norms, to promote the implementation of classification classification of enterprises security protection. Carry out the implementation of standards for protection capabilities and guide enterprises to strengthen the construction of network security protection capabilities. Strengthen the customized supply of network security products and solutions, and promote the improvement of the network security capability of building materials industry enterprises.

(II) building materials industry intelligent manufacturing technology innovation action.

5. Breakthrough a number of key core technologies. Relying on industry backbone enterprises to create an open and shared building materials intelligent manufacturing innovation platform, to promote key common technology research and intelligent components, equipment, system research and development. Guide all kinds of enterprises to increase investment in research and development, carry out the research and development, manufacturing and application of intelligent sensors, neural network chips and other basic components suitable for the building materials industry, as well as industrial robots, intelligent interactive systems and other intelligent products, break through a number of core technologies such as intelligent control and optimization, data collection and analysis, fault diagnosis and maintenance, password protection, and consolidate the hardware and software foundation of intelligent manufacturing in the building materials industry.

6. Form a batch of system solutions. According to the characteristics of the building materials subdivision industry, focusing on key links such as mining, raw material preparation, crushing and grinding, kiln control, logistics storage, online inspection, etc., several sets of intelligent, digital and integrated system solutions with functions such as intelligent perception, automatic execution, in-depth learning, intelligent decision-making, password protection, etc. are refined to promote the automatic, intelligent and unmanned transformation of production methods in cement, glass, ceramics and other industries.

Column I Building Materials Key Segments Industry System Solutions

Cement industry: focus on the formation of integrated system solutions such as digital planning and design, intelligent factory construction, automatic mining and distribution, kiln optimization control, one-button start and stop of mill, equipment diagnosis and operation, production remote monitoring, intelligent quality control, energy consumption and water consumption management, clean packaging and transportation, safety and environmental protection management, solid waste collaborative disposal, etc.

Glass industry: focus on the formation of raw material beneficiation and batching, melting furnace, tin trough, annealing kiln three thermal intelligent control, melting forming digital simulation, cold end optimization control, online defect detection, automatic stacking paper, automatic cutting slice, intelligent coding storage and other integrated system solutions.

Ceramic industry: focus on the formation of raw material standard data, press control management, intelligent high-pressure grouting, green body drying control, unmanned loading and unloading of materials, kiln optimization control, product glaze grinding and polishing, automatic detection and sorting, intelligent storage and logistics and other integrated system solutions.

Stone industry: focus on the formation of automatic mining, intelligent sawing, grinding and polishing, automatic cutting, special-shaped processing, as well as inspection, repair, packaging, waste resource processing and other integrated system solutions.

Refractory material industry: focus on the formation of raw material preparation, press control, kiln optimization, online monitoring, automatic three-dimensional warehouse and other integrated system solutions.

Wall material industry: focus on the formation of raw material precision preparation, blank molding and cutting, drying (autoclaving) maintenance, kiln optimization control, quality automatic detection, intelligent packaging logistics, automatic unloading palletizing, pollution emission control and other integrated system solutions.

Insulation material industry: focus on the formation of raw material ingredients homogenization, automatic feeding, kiln optimization control, quality online monitoring, equipment failure warning, intelligent cutting (sorting) packaging, digital warehousing logistics and other integrated system solutions.

Concrete and cement products industry: focus on the formation of manufacturing execution management, intelligent logistics and distribution, online quality monitoring of the whole industry chain of concrete integrated system solutions, as well as centralized mixing distribution, automatic molding control, skeleton welding and transportation, intelligent maintenance of products of cement products integrated system solutions.

Waterproof material industry: focus on the formation of automatic feeding measurement, process quality control, manufacturing execution management, packaging warehousing logistics and other integrated system solutions.

Non-metallic mining industry: focus on the formation of geological survey data management, raw material fine opening, material weighing homogenization, intelligent control of line selection, mineral processing optimization, quality online monitoring, finished product packaging logistics and other integrated system solutions.

High-performance fiber and composite materials industry: focus on the formation of pool kiln wire drawing control, quality online monitoring, logistics automatic transportation, injection molding pultrusion winding, pressing equipment control, equipment failure warning and other integrated system solutions.

Mechanism sand industry: focus on the formation of crushing and shaping, grading adjustment, quality monitoring, dust collection, wastewater treatment, material storage and transportation and other integrated system solutions.

Wood building materials industry: focus on the formation of raw material sorting, automatic processing, production control, online monitoring, logistics and warehousing and other integrated system solutions.

Inorganic non-metallic new materials: focus on the formation of a set of calculation, experiment, data as one of the material research and development design and intelligent classification, purification, modification, growth, processing, application and other integrated system solutions.

7. Innovate a number of industrial Internet scenarios. Build three functional systems of network, platform and security, encourage enterprises to actively explore the "5G industrial Internet", and promote the deep integration of industrial Internet and building materials industry. Promote the construction of secondary nodes for industrial Internet identification analysis in the building materials industry, and deepen the application of identification analysis. Vigorously develop the building materials industry industrial Internet innovation application platform, accelerate the development of building materials industry APP, promote building materials enterprises and equipment on the cloud platform, to achieve manufacturing resources and manufacturing capacity interconnection. Build an industrial Internet password support system to accelerate the deep application of commercial passwords in the building materials industry.

Column 2 Direction of New Generation Information and Communication Technology Convergence Scenarios

Big data: use big data collection, analysis, mining and other technologies to improve intelligent operation capabilities such as monitoring and traceability, predictive maintenance, quality control, supply chain management, energy management, etc., strengthen the analysis and utilization of industry public data, unify data standards and formats, and promote data integration between enterprises and platforms in the building materials industry.

Industrial Internet platform: the application of Internet of Things technology to achieve intelligent perception, identification, positioning, tracking, management, to promote enterprises to migrate infrastructure, business systems, equipment products to the cloud, cultivate industrial APP, build building materials industry industrial Internet platform.

Block chain: support building materials enterprises to use block chain technology to achieve product transactions, information traceability, quality management and other functions with the upstream and downstream industrial chain, to ensure data security, and gradually deepen the application.

5G Communications: Guide enterprises to take advantage of the high bandwidth, low latency, large connectivity and other technical advantages of 5G communications to achieve interoperability and encourage integrated and innovative applications in the fields of unmanned driving, remote blasting, equipment operation and maintenance.

Artificial intelligence: Promote the application of advanced algorithms, machine learning, and intelligent chips in the building materials industry in the fields of intelligent production, intelligent decision-making, intelligent logistics, intelligent monitoring, and intelligent traceability.

Building information model: the use of building information model (BIM,Building Information Modeling) technology to promote the seamless connection of building materials and buildings, vigorously develop the development of building materials, to achieve the whole life cycle of building materials can be traced, predictable, maintainable, recyclable.

Digital twin: the use of computational modeling, real-time sensing, virtual reality, simulation technology and other means to achieve the mapping of building materials factory in the virtual environment, to promote the design, installation, operation of complete sets of production equipment to optimize the management of the whole cycle, to achieve building materials factory visualization, predictable, maintainable, recyclable.

(III) building materials industry intelligent manufacturing promotion and application action.

Vigorously cultivate smart factories and digital mines. Give full play to the exemplary and leading role of intelligent manufacturing benchmarking enterprises, and promote large-scale replication and promotion in the industry through continuous improvement, iteration and promotion. In accordance with the rules and standards for the construction of intelligent factories, cultivate a number of intelligent factories in the building materials industry that integrate intelligent production, intelligent operation and maintenance and intelligent management, and effectively improve product quality, operational efficiency, equipment management and safety and environmental protection. Using three-dimensional simulation, intelligent mining and dressing, automatic ore distribution, unmanned driving, disaster monitoring and other means, the implementation of mechanized replacement and automatic reduction, to create a number of safe, efficient and green digital mines.

9. Focus on promoting the typical application of key links. Focus on the key links of production and operation in the building materials industry, accelerate the promotion of advanced technical solutions such as kiln optimization control, intelligent warehousing and logistics, equipment inspection and maintenance, online monitoring and testing, batch customization, network integration outsourcing, product quality traceability, digital design and operation, and cultivate a number of typical single application projects. Speed up the implementation of "machine substitution" in heavy and dangerous positions such as palletizing, feeding and loading, polishing and glazing, painting and polishing, high-temperature kilns, and high-precision positions such as image recognition, cutting and sorting, pressure forming, sampling and testing, etc ". Promote the technology of collaborative disposal of industrial solid waste, domestic waste, hazardous waste and other technologies to promote the green development of the building materials industry.

10. Accelerate the improvement of the informatization level of small and medium-sized building materials enterprises. Support large enterprises to build industrial Internet platforms, and implement industrial chain coordination and resource integration with large and medium-sized enterprises through network collaboration, platform integration, and online docking, so as to promote the transformation and development of small and medium-sized enterprises. In combination with the special action of digital empowerment of small and medium-sized enterprises, we will cultivate information technology suppliers and product solutions for small and medium-sized building materials enterprises, build a third-party industrial Internet public service platform, and provide online services such as industrial software, R & D and design, marketing, logistics and warehousing, so as to promote small and medium-sized enterprises to go to the cloud platform and support the process of digital transformation.

3. safeguard measures

(I) strengthen organizational leadership. Local departments in charge of industry and information technology should strengthen overall planning and coordination, establish and improve the mechanism for promoting the digital transformation of intelligent manufacturing in the building materials industry in the region, clarify the time schedule, and implement various tasks. Building materials industry associations should combine their respective industrial scale, technical characteristics, development level, etc., formulate work plans, clarify responsible departments, and put forward policy recommendations. Relevant industrial alliances, backbone enterprises, scientific research institutes, subordinate units and universities should strengthen communication and cooperation to form a joint force. The establishment of building materials industry intelligent manufacturing expert committee, to provide strategic, technical, policy and other advice.

(II) increased policy support. We will deepen cooperation in industry and finance, increase financial support, encourage industrial and financial capital to set up investment funds for the digital transformation of intelligent manufacturing of building materials, and focus on innovative applications in the field of building materials, such as artificial intelligence, big data, industrial software, 5G communications and industrial Internet. Support qualified building materials intelligent technology and equipment enterprises to enjoy tax incentives and financing guarantee policies in accordance with the regulations, and apply for relevant insurance compensation and financial support.

(III) strengthen the guarantee of talents. Support the development of vocational skills training, encourage qualified enterprises, universities, and scientific research institutes to jointly build intelligent manufacturing training bases, cultivate a group of compound talents for the deep integration of industrialization and informatization, and form a group of intelligent digital development of the building materials industry Leading team. Innovative talent introduction policies and methods, and strengthen the introduction and exchange of foreign high-end information technology talents.

(IV) create a good environment. Carry out the evaluation of the informatization level of building materials enterprises, summarize the advanced experience and shortcomings in a timely manner, and promote the continuous improvement of various regions and industries. Organize diagnostic consulting services, collect and sort out relevant cases, and strengthen communication and publicity. Deepen international exchanges and cooperation in technology, management and standards.

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